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No, TRS still use this Caliper on all the ONE R models. The symptoms sound like you have no freeplay at the master cylinder. Check the actuating pin on the inside of the lever. It MUST have some freeplay and not be applying ANY PRESSURE on the Master Cylinder piston when the lever is in it's relaxed position. Use the jam nut (10mm wrench) to loosen the pin, wind it out until you get some freeplay (and hence allow the opening of the port hole between the pressure line and the reservoir), and then lock it again with the jam nut. Check you now have that little tiny bit of freeplay as you pull the lever in, and it should self bleed, and now allow the caliper pucks to open properly when you release the brakes. If it is still binding check your brake pad wear. As the pads get right down the piston pucks in the caliper can get a bit cocked and may bind in the bore. If this is the case take the brake caliper off the fork leg (leave the hose connected), remove the old pads. - The pads just need to be slid sideways into the centre and they drop out, no need to even touch the spring at the top. Then clean around toe pucks, push them back home, and install new pads. Reinstall caliper, a few pumps of the lever to get the pads against the discs, and you should be good to go.
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I am a Reiger importer and service agent in Australia and you are correct that it does need a special tool / fitting to charge the shock (2 pieces actually). You can email me at The Hell team if you want some more information. TRS have only used R16V and Reiger shocks, they have not used Ohlins on any of their models. They use a number of different Reiger models. The ones on the ONE R have adjustable compression and rebound, and use a clevis connection at the lower end. The RR models have hi and low speed compression adjustment, and rebound adjustment, and a clevis connection at the lower end. And the GOLD series use the bigger bodied B40 shock with hi and low speed compression adjustment, rebound adjustment and Hydrastop adjustment, and a spherical bearing connection at the lower end. The Ohlins on the GG has spherical bearing connections both ends, and is a slightly different free length. TRS 265mm, GG 279mm, so not compatible. (at least not without some work and parts replacement). And the Ohlins is no were near as good as the Reiger (even the base model) IMHO.
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I can help you with this one, (done heaps of them over the years in our workshop) Remove the Gear Selector Arm spring holding bolt. (In your photo it is the M6 bolt that the curved end of the spring sits against. in a little grooved bush under the bolt head. Part number T305020). Then you can let that Gear selector arm swing to the left. Now you can assemble the drum down onto the shaft. Put it on 180 degrees to the way you are holding it in the second photo. That open cavity faces down, and those two little rollers on the shaft you will probably have to sqeeze in a bit with a little pick or screw driver to get it to go all the way down. Those little rollers then sit in those little cutaways you can see on the inside of the drum. Then rotate the drum until the neutral indent (see the "star point" that has the curved relief in the middle of one of the "points" line up with that Gear selector arm roller you previously looosened). Then put the M6 srew back in so there is that tension on the arm holding that roller in place in that Neutral indent. It is easily achieved using a big phillips head screw driver to pull the spring around. There is a perfect hole under the spring to put the screw driver in , lever the spring around and fit the bush and screw. It is important you set this to Neutral as it makes getting all the gears and forks back onto the shaft possible in the next step.
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arnoux started following Scorpa CDI
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The part number is 4GG-85540-00 If you internet search by that number you will find them for sale.
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The first workshop manual GasGas produced for the TXT trials bikes (2003 until now) was in 2018. Prior to that all you could get was a User Manual and an exploded parts diagram. The 2018 Workshop manual is 95% correct for your bike anyway, so you will be able to figure it out. You can find all the manuals here: GASGAS Legacy manuals
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Seized engine - non permanent. Maybe cylinder glaze/varnish?
arnoux replied to bikerpet's topic in General Trials Talk
Take the header pipe off and just check the rings and piston skirt through the exhaust port as you rotate the engine. Also make sure the fan is coming on when it should. You can have plenty of coolant but if it gets hot and the fan is not working it will go lean and you could head towards a bind up situation. And I would definitely be swapping oil brands that looks manky! -
There is a "faster than fast" option available! TRS sell a modified Domino white tube used on the GOLD TRS models that has a little ramp attached to it, that makes it turn faster than the white tube Fast Domino. It is TRS part number 70129
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Main bearing wise make sure LHS bearing hole is aligned with appropriate hole in case when reassembling, (2003 - 2018 bikes) and gear box just take it apart, and put back together with the gear set in Neutral, and it's easy. You'll need a flywheel puller, and a primary drive gear puller (RHS of crank). That's it as far as "special tools".
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I google translated that into English and I still have no idea what he is talking about!!!!! "Clutch Lever Flexibility Hello everyone . On my 2004 250 xt I saw that there were no springs but a "plate" spring. I find it a bit harsh. Is there a less tough board? THANKS ."
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Just my take on bleeding Trials brakes (and we do a lot of them as I have a bike business) is that you are way better "pulling" the fluid through at the rear bleeder screw, than pushing it through like you are. If you have air behind the caliper pucks pushing fluid in does not clear that. The fluid takes the path of least resistance and goes from the bleeder straight to the reservoir. Much better having the reservoir cap off, fluid level full, and draw the fluid through the system, this then draws out any air bubbles deep in the calliper. I have always found this a much better way to bleed rear brakes. Couple of notes: always make sure you have a little freeplay on the actuating rod, so the piston comes all the way down. That makes a clear path from piston bore to reservoir. Try and use a vacuum bleeder for the best results, but a syringe works also, just not as efficiently. And don't worry about seeing bubbles in your tube from the bleeder. When doing this method you will always get some air draw from around the bleeder. Just pull a full reservoir of fluid through and that should be sufficient.
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If the 10th character is M it is a 2021 bike.CHASSIS#EUROPEAN VIN description (GasGas by Torrot).pdf
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They are a Torx 100 to remove the bungs.
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S3 make a specific one for the Jotagas Hidria Flywheel weight. This is it; https://www.thehellteam.com/s3-flywheel-weights-for-gg-idria-3539
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The Braktec Part number is: 853005MO0 The GasGas Part number is: BT460103013CT
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Lower of the 3 water pump mount bolts. it has a copper sealing washer on it.