Just picked up a 07 Rev3 270...bike was sold in "excellent condition" , but, I still have to go thru the minor easy stuff and glad I did.
I was going to swap out the gear oil, gas, and coolant at a minimum, check out the electrical(since kill switch doesn't work), and couple other preventative maintenance things.(air filter, bolts/nuts torque, fork oil, possible hydro fluid flush, brake pad inspection/etc)
I read about the magnesium covers getting corroded, so, the cooling system is the first thing I checked.
Unscrewed the cap...no coolant in filler neck. Neck is long so figured it might be low.
Ok, I'll just unscrew the drain screw/bolt in the water pump cover to drain...stuck screw and not even a stock screw/bolt. So, I lay bike on right side, I undo the 3 bolts securing the water pump cover.....take off cover and find a broken impeller/"fan" and what appears to be red/pink ATF/tranny oil AND ZERO coolant.
WTH....I pick up the bike and a bunch of ATF comes out the open waterpump area(like the cooling system is filled with ATF)
The tranny oil window is clear and has what looks to be fresh oil/ATF. (not milky/etc)....coolant is not in the tranny as far as I can tell....there is ATF/gear oil in the cooling system and no signs of coolant.
I read about coolant in the tranny but not the other way around(oil in cooling system). Is it possible the previous owner overfilled the tranny oil and it blew past the waterpump shaft seal into the cooling system? where did the coolant go?
(it is possible that the ATF is mixed with the coolant as the ATF seemed thinner than it should, but, it's been a long time since I've played with ATF and unsure of the proper viscosity/thickness)
with the little I know about liquid cooled bikes.... I am guessing that the oil was overfilled and made it's way past the waterpump seal into the cooling system?(any other seals where it can sneak past?)
how should I go about fixing it? (I am guessing: flush out cooling system...drain and refill proper amount of gear oil....new waterpump seal, new impeller/fan)
still puzzled why there was no coolant in the system or at least not enough to really thin out the ATF(I'll compare the viscosity with fresh ATF tomorrow... maybe it's a lot thicker than I remember)
...and puzzled at the amount of ATF that came out of the cooling system. As far as I can tell, the magnesium cover/side is not corroded so not sure where the coolant went.
am I missing anything? could there be a bigger issue then the seal/overfilled tranny?
The bike did run for about a minute before I handed over the money...tire was flat so I didn't get a chance to "ride" but seemed "strong" lugging around in first gear with a rear flat.(could be top end eating coolant but doubtful).
thanks..any insight/advice is appreciated.
I will post pics later...