Uh, I know this is an old thread, but I felt compelled to comment since I am looking to quieten up my 2004 Rev3 a bit.
All the larger Betas that I have heard (maybe 5 - 10) 'pop pop' every second or so. The pop is so significant that it will produce little dust clouds behind the bike on every pop as the exhaust stream hits the ground on a dusty trail. The 280s are louder than the 250s, and the 125s don't seem to pop much at all. I cut my beta muffler in half and had a look. I welded up the inlet pipe seam (from the factory it is not air tight) to make sure no air was getting into the muffler, and I welded the muffler back together. I repacked the pipe, and all to no avail. I am confident it has something to do with the motor/exhaust design rather than a maintenance issue. My Scorpa 250 is hush quite compared to my Beta Rev3 250. I would love to see the inside of the scorpa muffler to see if I can make a change to the beta muffler to eliminate the 'pop pop' but I am unwilling to cut open my fully functional scorpa muffler, and I am not confident it will make any difference as I suspect this may be an engine design issue. I don't believe it is a rich fuel problem as most rich fuel problems will not result in exhaust popping unless outside air makes it into the exhaust through a leak of some sort: it requires fresh air to ignite the unburned fuel inside the exhaust system. Additionally, the exhaust does not smell of unburned fuel, nor does the spark plug indicate that the engine is running rich.
Has anyone else had any success quietening up a Beta Rev3. And please, don't tell me your Beta Rev3 is quiet, I know better: they make a very distinctive 'pop pop' unlike the smooth sound of a GasGas or Sherco, or my Scorpa's yamaha motor.