smithy87 Posted March 7, 2009 Report Share Posted March 7, 2009 HI JUST REPLACED ALL GASKETS ON MY DT AND WILE I WAS DOING THIS THE KICK START SHAFT FELL OUT , I PUT IT BACK IN AND PUT BIKE BACK TOGETHER BUT AFTER FIRING HERE UP I HAVE FOUND THAT THE COG ON THE SHAFT IS NOW GRINDING , I PRESUME IT ITSNT PUSHING BACK INTO PLACE SO I PRESUME THAT THE SHAFT NEEDS TO BE PUT BACK A CERTAIN WAY ORMAYBE ANOTHER PROBLEM, ANY IDEAS ???? CHEERS DALE Quote Link to comment Share on other sites More sharing options...
andy.t Posted March 8, 2009 Report Share Posted March 8, 2009 Its hard to say what the problem could be but there is a friction clip on the kickstart gear which has a protruding loop section which should go into a recess in the crankcase casting, its possible this is not located correctly and could cause the problem you have mentioned. Quote Link to comment Share on other sites More sharing options...
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