bondy Posted December 25, 2011 Report Share Posted December 25, 2011 hi all im taking my engin out off one frame to anougther frame quetion is if i leave the sump plate off can i get the motor in with out taking the headsteady off the head? Quote Link to comment Share on other sites More sharing options...
copemech Posted December 26, 2011 Report Share Posted December 26, 2011 Big John has one sitting on the stand right now! He can answer all your questions, give him a PM! Merry Chrimbo John! Quote Link to comment Share on other sites More sharing options...
chewy Posted December 26, 2011 Report Share Posted December 26, 2011 Generous to a fault with your presents Cope..!!! I.m sure youre generosity will be well appreciated by John. Quote Link to comment Share on other sites More sharing options...
bullylover Posted December 26, 2011 Report Share Posted December 26, 2011 Bondy, Just pull the headstay off loosening the head normally and then tighten the barrel nuts up just firm to put the motor in the other frame leaving the headstay off until you get it in the frame then bolt all of it up again using a torque wrench to get the correct tension. This is much easier than trying to put it in with the headstay attached. I am not sure if you can leave it attached anyway. No one I know has ever tried it. Bully Lover. Quote Link to comment Share on other sites More sharing options...
pschrauber Posted December 26, 2011 Report Share Posted December 26, 2011 To get the engine deassembled with the headstady mounted doesn't work. To get the engine out underneath is not so easy, because you have to turn the complete engine in its axis across the driving direction. There is only very little space to do so in my personal experience and as you have already figured out, (otherwise you would not ask here) you will need to demount the haedstady too to get at least some space for doing so. It would theoretical work when you bend the steady down to get the engine free, but then the plate of the headystady is cold-formed and will when rebended again and assembled the stady will - when the bike engine is operating again - crack later, so this is a NO GO! If you want to get rid of this problem depending the headstady in the future, build your own headstady whith looks like this posted in topic "headstady" here: Headstady, (By the way the thread was intoduced by yourself.) This construction might not be original to your bike, (199a), but an improvment for sure. Quote Link to comment Share on other sites More sharing options...
bondy Posted December 26, 2011 Author Report Share Posted December 26, 2011 Bondy, Just pull the headstay off loosening the head normally and then tighten the barrel nuts up just firm to put the motor in the other frame leaving the headstay off until you get it in the frame then bolt all of it up again using a torque wrench to get the correct tension. This is much easier than trying to put it in with the headstay attached. I am not sure if you can leave it attached anyway. No one I know has ever tried it. Bully Lover. thanks all for your addvice i thought it wouldnt work i need two take the exhaust off anyway two have the manifold plate strightend its got a slight bow on it so needs going in a vice i will take the head off as i think ill replace the copper gasket i reused the last one by heating it up i dont have a torque wench i just tightend the head nuts. and bolts up to the secquance in the workshop manual what size of wench do i need? Quote Link to comment Share on other sites More sharing options...
hewson Posted December 26, 2011 Report Share Posted December 26, 2011 what size of wench do i need? ( The one that fits ) Quote Link to comment Share on other sites More sharing options...
hewson Posted December 26, 2011 Report Share Posted December 26, 2011 thanks all for your addvice i thought it wouldnt work i need two take the exhaust off anyway two have the manifold plate strightend its got a slight bow on it so needs going in a vice i will take the head off as i think ill replace the copper gasket i reused the last one by heating it up i dont have a torque wench i just tightend the head nuts. and bolts up to the secquance in the workshop manual what size of wench do i need? If its the torque wrench your on about Chris , the 3/8 drive one should do you for near everything on the engine ..... .... you been drinking too many stella's Chris Quote Link to comment Share on other sites More sharing options...
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