caravan_monster Posted June 14, 2012 Report Share Posted June 14, 2012 Can anyone help ? I'm rebuilding an SY 250 for a mate. It came more or less as a box of bits, so it's all guesswork ! - I've rebuilt the engine with the help of the excellent Yamaha manual and the chassis is mostly self explanatory. However, I'm struggling with routing everything correctly: throttle cable, clutch pipe, wires, and where to fix all the electric stuff like the cdi box. Squeezing everything in around that big motor there's no room for error. I've spent some time searching the web for information, but can't find anything. Does anyone know of a cable routing diagram ? Or even big digital photos (that would stay clear when zoomed in) of an SY 250 of similar age from either side with the tank off would be really helpful. Quote Link to comment Share on other sites More sharing options...
mike64 Posted June 16, 2012 Report Share Posted June 16, 2012 Hi, let me know if you haven't got sorted and I'll take a few photos for you Cheers Mike Quote Link to comment Share on other sites More sharing options...
mike64 Posted June 16, 2012 Report Share Posted June 16, 2012 Hi Hope these photos help you cheers Michael http://sites.google.com/site/scorpaukresources/home Quote Link to comment Share on other sites More sharing options...
caravan_monster Posted June 16, 2012 Author Report Share Posted June 16, 2012 Thanks Mike - the photos are just what I needed to get the bike back together. Quote Link to comment Share on other sites More sharing options...
mike64 Posted June 16, 2012 Report Share Posted June 16, 2012 No probs, let me know if you want any others Cheers Quote Link to comment Share on other sites More sharing options...
caravan_monster Posted June 19, 2012 Author Report Share Posted June 19, 2012 Got it done, runs a treat, especially bearing in mind the amount of gravel that had been through both the engine and gearbox ! If it's a help to anyone doing the same job, I took photos of the sequence I put all the stuff that's tightly squeezed in around the engine back together: Quote Link to comment Share on other sites More sharing options...
cfdrg Posted March 8, 2013 Report Share Posted March 8, 2013 I'm in the process of a 2001 SY 250 rebuild also and need to see some of the routing.. You wouldn't happen to still have those photos would you Caravan? Also need to know where the voltage reg goes, not to mention the CDI,and the coil.. What can I say.. They where all in a box when I got the bike ... Darren Quote Link to comment Share on other sites More sharing options...
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