bezzyboy Posted November 19, 2013 Report Share Posted November 19, 2013 Replaced clutch cover on a gasgas 250 pro 2008 for a Raga one. When all the Allen bolts are tightened it makes the kickstart stiff, and it doesn't always return properly. If the 3 bolts closest to the shaft are backed off it seems ok. The old gasket was used, could this be the problem. Quote Link to comment Share on other sites More sharing options...
lee99780 Posted November 19, 2013 Report Share Posted November 19, 2013 Did you refit the washer to the kickstart shaft? Check on the old cover, might be stuck on that still Quote Link to comment Share on other sites More sharing options...
bezzyboy Posted November 19, 2013 Author Report Share Posted November 19, 2013 Yes double checked that washer was in place. Quote Link to comment Share on other sites More sharing options...
lineaway Posted November 20, 2013 Report Share Posted November 20, 2013 It is real easy for the kick start shaft to move out a mm or two. Sometimes it is very frustrating to re- fit. Quote Link to comment Share on other sites More sharing options...
guys Posted November 20, 2013 Report Share Posted November 20, 2013 And make sure you lay the bike on it's side when you mount the clutch cover, to make sure the clutch parts stay in their place... Quote Link to comment Share on other sites More sharing options...
hrc1 Posted November 20, 2013 Report Share Posted November 20, 2013 Is there a groove in spacer that fits over return spring that's not lined up? Or am I thinking of the older engine.... Quote Link to comment Share on other sites More sharing options...
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