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Fork Oil Change


starr870
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It`s just removing the forks. Remember to loosen the top triple clamp first and then loosen the top fork caps before you remove them. Make sure the forks are drained completely. It is good also to flush them to get all the crud out. The hard part is to get the correct amount back in. There was another post about this I`ll try to find for you.

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Beta Techno`s also ran the Paoli`s from `96-`99. Straight out of the Paoli service manual. 360cc per leg, both 5wt. That is with a complete rebuild.(dry) Measurements were with the forks collapsed no spring. Left fork air gap 125mm and 70mm on the right.

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  • 2 weeks later...

I have now drained the forks and taken the parts out of each leg and cleaned out the insides. I have put everything back together and refilled each leg with 360ml of 5wt oil screwed the caps back on and bounced the forks up and down as it says in the manual, it then says to unsrew the right hand cap to release the trapped air. I have done this but couldn't hear any air coming out.

Am I doing something wrong!

Andy.

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I have taken the right hand fork leg off today and copied what the Italian link showed and reassembled the bike and it feels so much better. I think the old oil wasn't doing its job as it feels like I have proper damping at the front now.

Thanks for the advice.

Andy.

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I have now drained the forks and taken the parts out of each leg and cleaned out the insides. I have put everything back together and refilled each leg with 360ml of 5wt oil screwed the caps back on and bounced the forks up and down as it says in the manual, it then says to unsrew the right hand cap to release the trapped air. I have done this but couldn't hear any air coming out.

Am I doing something wrong!

Andy.

Seals are more like a one way valve, they keep the oil in the fork but they are not real good at keeping stuff out so after a while they tend to suck air in and a slight amount of air pressure develops, it's like adding spring preload

So you bleed the pressure off

I don think it's much of a deal on a trials bike but dirt bikes it's pretty important, old bikes had Schrader valves on the caps, you can buy bleeders for new dirt bike forks, some have a little screw

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