mbeers6 Posted April 14, 2018 Report Share Posted April 14, 2018 Looking to make the throttle easier/softer on my 2010 TXT 250 which has the PHBL26 carb. Put a new cable on and lubed the throttle tube properly but I believe the return spring is the issue. I also have a 2017 TXT 250 with a Keihn and it requires much less effort to open the throttle. Trying to get the amount of effort on the Dellorto to feel more like the Keihn which is very smooth/low effort. So, has anyone gone to a softer spring? If so where did you get it (hardware store?) and did it effect the closing of the throttle at all? I don't want to modify the stock one, but what about cutting off some of the coils? Cheers Quote Link to comment Share on other sites More sharing options...
lineaway Posted April 15, 2018 Report Share Posted April 15, 2018 Just cut a few coils off the spring. Quote Link to comment Share on other sites More sharing options...
peterb Posted April 15, 2018 Report Share Posted April 15, 2018 Cut off 4 to 5 coils from the original, always worked in the past. Bye, Peter B. Quote Link to comment Share on other sites More sharing options...
copemech Posted April 15, 2018 Report Share Posted April 15, 2018 be easy, because you cannot superglue them back on! 1 Quote Link to comment Share on other sites More sharing options...
nigel dabster Posted April 15, 2018 Report Share Posted April 15, 2018 Best way and ive done this several times, run the spring up and down a grinding wheel, removing a bit of the thickness, if you apply a little pressure it winds itself in and removes a consistent amount. It can be done in stages and also you maintain the closed coils top and bottom. @mbeers6 Quote Link to comment Share on other sites More sharing options...
nigel dabster Posted April 15, 2018 Report Share Posted April 15, 2018 2 hours ago, peterb said: Cut off 4 to 5 coils from the original, always worked in the past. Bye, Peter B. i wouldnt do this Quote Link to comment Share on other sites More sharing options...
suzuki250 Posted April 15, 2018 Report Share Posted April 15, 2018 I wouldn’t mess with the spring, you might regret it when your throttle sticks open Quote Link to comment Share on other sites More sharing options...
2stroke4stroke Posted April 15, 2018 Report Share Posted April 15, 2018 I think you've answered your own question - Japanese carbs always seem to have longer, softer, springs. Try one of those? 1 Quote Link to comment Share on other sites More sharing options...
nigel dabster Posted April 16, 2018 Report Share Posted April 16, 2018 my method works and has the correct size of spring to start with. Quote Link to comment Share on other sites More sharing options...
4banger Posted April 16, 2018 Report Share Posted April 16, 2018 NIGEL DABSTER is correct, whatever you do don't shorten spring. 'THINNING 'the coil with a grinder is only way to modify a spring, otherwise you risk slide sticking open..........trust me I know to my expense.!! 1 Quote Link to comment Share on other sites More sharing options...
lineaway Posted April 17, 2018 Report Share Posted April 17, 2018 No, grinding a spring. That is more likely to leave you in a fix. People have been shortening springs for decades. Just start off small. Another problem with soft throttle springs is they are harder to control. Just a little movement from the throttle hand or hard hit causes some in put to the carb. You could also lube the cable and tube. Quote Link to comment Share on other sites More sharing options...
nigel dabster Posted April 17, 2018 Report Share Posted April 17, 2018 Disagree mark I have cited 2 reasons why its the preferred method. I always did this on my shercos, done 4 with complete sucess, method was shown to me by ace mechanic and tuner who has helped riders win two world championships in seperate disciplines of motorcycling, so imho the best way! Quote Link to comment Share on other sites More sharing options...
arbutus Posted April 27, 2018 Report Share Posted April 27, 2018 I agree with Nigel, cutting coils off of a spring increases the spring rate (force required to compress the spring a certain distance) while reducing the initial force to lift the slide off the idle stop. The method I've used in the past was to turn a wooden dowel to just a bit larger than the spring's I.D. Slip the spring over the dowel by turning it in the direction that opens up the coils, then lock it in place by turning the other way. Clamp the dowel in a vise and then use a length of emery cloth pulled between both hands to remove spring material. This method slowly removes metal and reduces the chance of suddenly overdoing the grinding with an aggressive wheel. You may be surprised how fast this cuts down the wire thickness, too. Quote Link to comment Share on other sites More sharing options...
b40rt Posted April 27, 2018 Report Share Posted April 27, 2018 22 minutes ago, arbutus said: I agree with Nigel, cutting coils off of a spring increases the spring rate (force required to compress the spring a certain distance) while reducing the initial force to lift the slide off the idle stop. The method I've used in the past was to turn a wooden dowel to just a bit larger than the spring's I.D. Slip the spring over the dowel by turning it in the direction that opens up the coils, then lock it in place by turning the other way. Clamp the dowel in a vise and then use a length of emery cloth pulled between both hands to remove spring material. This method slowly removes metal and reduces the chance of suddenly overdoing the grinding with an aggressive wheel. You may be surprised how fast this cuts down the wire thickness, too. By the time you've done all that, your hands will be strong enough to overcome the massive force required to compress a standard spring. ??? 2 Quote Link to comment Share on other sites More sharing options...
turbohead Posted April 28, 2018 Report Share Posted April 28, 2018 Or just leave the spring as it is and buy one of these, to be used an hour or so, daily. Then use your other hand, too. No problems whatsoever riding any bike a couple of weeks after that ..... 1 Quote Link to comment Share on other sites More sharing options...
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