pamp02 Posted November 11, 2020 Report Share Posted November 11, 2020 Bought myself a 97 jtx 250 as project a while ago got round to it full top end rebuild . all assembled put it in the frame and the bolts holding the slave cylinder are both rounded off any ideas of the best way to fix it? Quote Link to comment Share on other sites More sharing options...
reggie Posted November 12, 2020 Report Share Posted November 12, 2020 Maybe you don't have to fix it if the slave cylinder is working correctly. Quote Link to comment Share on other sites More sharing options...
charlie chitlins Posted November 13, 2020 Report Share Posted November 13, 2020 If they're allens, get a drill bit that just fits in the stripped holes...or even a bit bigger...put it in a vise with about 1/4-1/2" protruding and snap the top off with a sharp blow with a hammer. Now chuck it in a drill, tighten it real good and run it backwards. Often the rough end will walk the bolts out. If that doesn't work, stack 2 cutoff wheels on a dremel and cut a slot for a flat screwdriver. If THAT doesn't work...allens might be easy to strip, but they have their own pilot hole! Drill it and use a screw extractor. Quote Link to comment Share on other sites More sharing options...
Creepytheclutchmaster Posted November 13, 2020 Report Share Posted November 13, 2020 Buy a left had tapered drill bit extraction kit of ebay thay are well cheap. I got a snapped of rusted in bolt out of my sherco fork axle clamp with them. It came out supprisingley easy I didn't even have to use the extraction bit, just take your time start small use a low powered cordless drill so you don't go to fast and end up in trouble. Blow torch the area to heat the caseing abit thay will pop out no problem.. Quote Link to comment Share on other sites More sharing options...
JoeLumox Posted November 13, 2020 Report Share Posted November 13, 2020 your thread title says thread stripped but your content says rounded off, presuming it was you that wrote them both, which is the more accurate as they are not the same thing. 1 Quote Link to comment Share on other sites More sharing options...
pamp02 Posted November 15, 2020 Author Report Share Posted November 15, 2020 Sorry on reading back a bit confusing. The threads in the casing are gone. had been helicoiled previously . sorry for the late reply. Quote Link to comment Share on other sites More sharing options...
misscrabstick Posted November 15, 2020 Report Share Posted November 15, 2020 1 hour ago, pamp02 said: Sorry on reading back a bit confusing. The threads in the casing are gone. had been helicoiled previously . sorry for the late reply. Helicoil again or timesert. Quote Link to comment Share on other sites More sharing options...
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