charleypops Posted July 11, 2023 Report Share Posted July 11, 2023 Hello All, Has anyone had to fit a new manifold gasket (spirometal O ring) to a 2012 JGAS 300. I received a new one from the Saunders Trials place today. It fits into the head ok BUT won't fit onto the exhaust pipe. According to info on the web AND going by the part number description, the dimensions of the new one I've got are correct BUT the outer diameter of the pipe is 40mm and the new gasket internal diameter is 39 mm. Is it a case of heating the Gasket up to get it onto the pipe ??? Appreciate your comments / advice, cheers Quote Link to comment Share on other sites More sharing options...
peterh Posted July 12, 2023 Report Share Posted July 12, 2023 Isn't it a compression type gasket between the exhaust header flange and the exhaust port? It doesn't fit over the exhaust pipe. I have also used some exhaust gasket sealer for added confidence of a seal. Quote Link to comment Share on other sites More sharing options...
charleypops Posted July 12, 2023 Author Report Share Posted July 12, 2023 (edited) When I removed the exhaust front pipe the old gasket was on the pipe so I reckon it does go onto the pipe ....but I may well be wrong ?? Plus the pipe has a shoulder on it so that the gasket butts upto to it. The gasket is the same as ones fitted to Gas Gas and a few other bikes. Pics attached Edited July 12, 2023 by charleypops additional pic showing exhaust pipe and flange / shoulder which is the same width as the gasket Quote Link to comment Share on other sites More sharing options...
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