lotus54 Posted December 9, 2024 Author Report Share Posted December 9, 2024 Yes, Explorer and TR are the same. The grease fittings are there- I used flush ones that use a ‘needle’ type end. Three of them could have ‘regular’ zerk fittings, but the one for the main pin does not really have enough room. Before I sell any, I want to make sure everything is just right. I have made some little mods. I wanted to keep as thick as possible for strength, but also need to have clearance for the Ohlins or the Olle dampers since the springs are a bit different in size. Quote Link to comment Share on other sites More sharing options...
larro Posted December 10, 2024 Report Share Posted December 10, 2024 Ok thanks. This suspension set up using these brass push fit bushings do they have any lateral movement because when my bike is on its stand i can slightly lift the wheel or the rear of the swing arm and i can feel a tiny amount of lateral movement. I have replaced the bushings and greased everything an bought a new pin from Birketts and there is definite movement from the pin area. Ta Quote Link to comment Share on other sites More sharing options...
lotus54 Posted December 10, 2024 Author Report Share Posted December 10, 2024 Original is steel w/teflon coating. This has the same except middle ‘main’pin that is now needle bearing. When I have final fitting done I will let you know. I have to make another bit of a change to clear Ohlins damper- the Ollé is smaller diameter. But that is what initial testing is all about. Quote Link to comment Share on other sites More sharing options...
lotus54 Posted January 7 Author Report Share Posted January 7 (edited) I have the slightly modified version installed. I very slightly changed some tolerances (the place making them follows better than I expected). And had to change the ‘dogbone’ to similar thickness to stock, although a bit taller. (Would not clear Olins). I really like the almost flush grease fittings. They work really well and easier to access. Just require a very inexpensive adapter. Works great! Edited January 7 by lotus54 Quote Link to comment Share on other sites More sharing options...
larro Posted Tuesday at 04:30 PM Report Share Posted Tuesday at 04:30 PM Nice. Is there any play in this set up or from the factory. When my bike is on the stand with the suspension relaxed if i go to lift the bike back off the stand using the wheel the wheel will slightly lift before the bike does. I have pinpointed the slack and replaced the pin and all the bushes but there is still play in that area. Is there play from new with the factory setup. Thank you. Quote Link to comment Share on other sites More sharing options...
lotus54 Posted Tuesday at 06:31 PM Author Report Share Posted Tuesday at 06:31 PM (edited) No play in this setup. But certainly if any pins/bushings/bolts worn it will have play. I would have liked to use needle bearings for front pivot, but doesn’t look like enough room. But the most stressed one is the middle one (I think) and that is now needle bearings. Also check the bottom damper bushing Edited Tuesday at 06:32 PM by lotus54 Quote Link to comment Share on other sites More sharing options...
larro Posted Friday at 05:35 PM Report Share Posted Friday at 05:35 PM Hello Mark. All new parts and never been ridden. The damper bush is tight. That is why i asked about you Ti set up and maybe the tolerance is better than what i have. Quote Link to comment Share on other sites More sharing options...
lotus54 Posted Friday at 10:14 PM Author Report Share Posted Friday at 10:14 PM Those are the places to check (and upper damper). Can you see where the play is? This does have very good tolerances. .0005” Quote Link to comment Share on other sites More sharing options...
larro Posted Saturday at 07:56 PM Report Share Posted Saturday at 07:56 PM 21 hours ago, lotus54 said: Those are the places to check (and upper damper). Can you see where the play is? This does have very good tolerances. .0005” Yes i did mention it in an earlier post. I can feel that the play is in the 20mm pin which is new and the bushes are new. Quote Link to comment Share on other sites More sharing options...
lotus54 Posted Saturday at 08:55 PM Author Report Share Posted Saturday at 08:55 PM 58 minutes ago, larro said: Yes i did mention it in an earlier post. I can feel that the play is in the 20mm pin which is new and the bushes are new. OK, I forgot that. There is no play in the 20 mm pin (which is smaller now, since it has needle bearings, but much stronger material) Quote Link to comment Share on other sites More sharing options...
larro Posted 21 hours ago Report Share Posted 21 hours ago Ok Mark. Ta. Quote Link to comment Share on other sites More sharing options...
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